The Mercedes eActros 600 Electric Passes the Crash Test

Confirmed Safety: the Mercedes electric eActros 600 withstands impacts while protecting its occupants and batteries.

The Mercedes eActros 600, the electric champion of long-distance transport, now stands out not only for its performance and range but also for its high level of safety. From the very beginning of development, the Mercedes-Benz Trucks teams studied real accident data to design a vehicle capable of optimally protecting its occupants, as well as the environment and emergency teams.

To test it, the eActros 600 was subjected to side collisions under real conditions in Neumünster, Germany. The result was flawless: despite a heavy impact, the cab and the high-voltage batteries remained intact, demonstrating the strength of the chassis architecture and the effectiveness of the energy absorption zones. “Our goal has always been to make no compromises on safety,” explains Felix Pietler, passive safety manager at Mercedes-Benz Trucks. Airbags and seatbelt pre-tensioners complement this protection for the occupants.

XXL Torture Session

Each test is precisely prepared: simulations, calibrated sensors, and components adapted to the anticipated scenarios. Christoph Berger, member of the passive safety team, describes the moment just before impact as a concentrated tension instant where everything is decided in a few seconds. During the tests, over a ton strikes the truck’s side at over 50 km/h, confirming the reliability of the design.

Battery safety is also a key focus. Thanks to reinforced insulation, mechanical protections, and fire prevention devices, risks remain limited even in the event of severe impact. The production vehicles thus not only meet legal standards but exceed Mercedes-Benz’s strict internal criteria.

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The eActros 600 also combines passive safety with modern active assistance systems. Active Brake Assist 6, Active Sideguard Assist 2, and Active Drive Assist 3 help the driver avoid collisions and reduce fatigue on long journeys. The external acoustic warning system (AVAS) ensures the vehicle remains audible to pedestrians and cyclists despite the silence of the electric motor.

Thanks to these continuous tests and adjustments, Mercedes-Benz Trucks continues to enhance the safety of its electric trucks, contributing to safer roads… for everyone.

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